Seasoning food processing line usually refers to an automated or semi automated production line used for large-scale production of seasonings, such as soy sauce, vinegar, seasoning powder, sauce, and other products. The design and operation of such production lines may vary depending on the specific type of seasoning and production process, but generally include the following main steps:
2. Fermentation: This process is crucial for seasonings that require fermentation, such as soy sauce and vinegar. During the fermentation process, specific microorganisms are introduced into the raw materials to promote the formation of flavor compounds.
3. Mixing and blending: According to the product formula, mix the processed raw materials with other ingredients (such as spices and preservatives) evenly.
4. Heating and sterilization: By heating, harmful microorganisms that may exist can be killed, while also helping seasonings achieve the desired taste and texture.
5. Filtering and clarification: Remove solid particles to make the seasoning clearer.
6. Packaging: Put seasoning into bottles, cans, or other containers, seal them, and prepare for sale.
7. Quality control: Conduct quality inspections at multiple stages of the production process to ensure that the final product meets food safety and quality standards. The design of seasoning food processing lines needs to consider factors such as hygiene, efficiency, and cost, while also complying with local food safety regulations.
Modern seasoning food processing lines often use advanced equipment and technology to improve production efficiency and product quality. If you are considering establishing such a production line, you may need to consult a professional food engineering consultant or equipment supplier for more detailed planning and design suggestions.
The seasoning food processing line involves various equipment, each with its specific functions to ensure the smooth progress of the entire production process.
The following are some common equipment and their uses on seasoning food processing lines:
Raw material processing equipment • Cleaning machine: used to clean raw materials, such as vegetables, grains, etc Crusher/Grinder: Crushes raw materials into the required size for subsequent processing Screening machine: Screen raw materials, remove impurities and particles that do not meet specifications. Fermentation equipment • Fermentation tank: used for seasonings such as soy sauce and vinegar that require fermentation, providing an environment for microbial growth and metabolism Stirrer: Mix the raw materials during the fermentation process to ensure even fermentation.
Mixing and blending equipment • Mixer: Mix multiple raw materials evenly in a certain proportion to ensure consistent taste of the product Ingredients system: Precisely measure the addition of additives such as spices, pigments, preservatives, etc. Heating and Sterilization Equipment • Sterilization Pot: High temperature sterilization of seasonings to extend their shelf life Heat exchanger: used for heating or cooling seasonings, controlling processing temperature. Filtering and Clarification Equipment • Filter: removes solid particles to ensure the clarity of seasoning Centrifuge: separates solid and liquid through centrifugal force to improve clarification efficiency.
Packaging equipment • Filling machine: Fill seasonings into bottles, bags, or other containers Sealing machine: Seals packaging containers to keep products fresh Labeling machine: Attach labels on packaging to indicate product information Packing machine: Assembles individual packaged products into boxes for easy transportation. Automation Control System • PLC Control System: Monitor and control various equipment on the production line to achieve automated production Sensors and monitoring equipment: Monitor parameters such as temperature, pressure, and flow to ensure stable production conditions.
Cleaning and Disinfection Equipment • CIP (Clean In Place) System: Internal cleaning and disinfection can be carried out without disassembling the equipment. Auxiliary equipment • Conveyor belt: connects various workstations to transport raw materials and products Storage tank: used for temporary storage of raw materials or semi-finished products.
When selecting and configuring these devices, it is necessary to consider the characteristics of the product, production scale, cost budget, and health and safety standards. In practical applications, customization and adjustment may also be necessary based on specific products and production processes.
The installation and debugging of seasoning food processing lines is a complex and meticulous process, involving multiple aspects such as mechanical installation, electrical installation, and program design.
The following are the basic steps and precautions for installation and debugging:
1. Planning and Design • Develop detailed installation plans and flowcharts based on factory layout and production needs Ensure that the size and location of all equipment match the production process, taking into account logistics flow, personnel operating space, and hygiene requirements.
2. Mechanical installation • Install each unit of equipment in sequence according to the equipment manual and design drawings, such as cleaning machines, crushers, fermentation tanks, mixers, filling machines, etc Use professional tools and methods to fix the equipment, ensure the stability of the mechanical structure, and avoid vibration and displacement Install conveyor belts, pipelines, and valves to ensure smooth material flow.
3. Electrical installation • Professional electricians shall lay cables and control circuits according to electrical drawings, and connect electrical components such as motors, sensors, controllers, etc Install and test electrical control systems, including PLC, HMI, frequency converter, etc., to ensure electrical safety and accurate signal transmission.
4. Program design and debugging • Write or import equipment control programs, set logic control, data acquisition, and alarm systems according to production processes Conduct preliminary program debugging, check if the linkage between devices is coordinated, and ensure that all functions operate as expected.
5. Single machine debugging • Conduct separate debugging on each device to check whether the mechanical action is smooth and whether the electrical control responds accurately Adjust equipment parameters such as speed, temperature, pressure, etc. until the optimal performance state is achieved.
6. System integration debugging • Connect all equipment and perform overall debugging of the production line, verifying the entire process from raw material input to finished product packaging Simulate actual production conditions, conduct no-load and load tests, and observe the stability, efficiency, and compatibility of the production line.
7. Fault detection and troubleshooting • Record and resolve all issues that arise during the debugging process, including mechanical lag, electrical faults, program bugs, etc Fine tune the equipment to optimize production efficiency and product quality.
8. Safety and Health Inspection • Confirm that all equipment installations comply with safety production standards, such as protective devices, emergency stop buttons, etc Thoroughly clean and disinfect to ensure that the production environment meets food safety requirements.
9. Training and Acceptance • Provide training to operators on equipment operation, maintenance, and safety regulations Organize relevant departments to conduct final acceptance of the production line, confirming compliance with design requirements and production standards.
After the above steps are completed, the seasoning food processing line can be officially put into production. In daily operations, regular maintenance and verification are also necessary to maintain the efficient and stable operation of the production line.
Shanghai Beyond Machinery Co., Ltd.
Beyond Machinery specializes in the design and manufacturing of Seasoning food processing line.Please contact us now, and our professional technical engineers will customize the equipment plan for Seasoning food processing line and provide a quotation. Please contact us now to obtain the latest equipment plan and quotation.
